Forklift controls vary depending on the type of truck. A certain type of forklift can have different operational controls from others. This is why before operating a forklift, it is important to familiarize yourself with the owner's manual where you can read the location of the controls and understand how each control works.
Hydraulic Lift Knobs – The forklift has three basic control knobs. One that lifts the forks up or down, the second one tilts the forks/blades down or up to secure the load, and the third to move the load side to side.
Some types of forklifts have a knob that controls the width of the fork.
Forklift Directional Controls – This basically works just like the transmission of a car. If you want to park the car, you put it in “P” or park, if you want to drive the car, you put it in “D” or drive, and if you want to reverse, you switch the transmission lever to “R.” But forklift directional control has only three positions, forward, neutral and reverse. Forklift directional controls can be steering column mounted or foot operated.
You Can Also Watch This Video:
Watching something is the best way to learn the skill, so here’s a Youtube video that explains how the hydraulic lift knobs and directional controls work.
Now, that you’ve finished watching the tutorial video on how to use the forklift control levers/knobs, here are the other controls you must familiarize yourself with:
Accelerator Pedal – This gives a boost in speed and acceleration. It is self-explanatory.
Brake Pedal – Again, it is self-explanatory.
Clutch Pedal – Some types of forklifts are equipped with a clutch pedal that gives the operator more driving acceleration by shifting from gear to gear. Such forklifts equipped with clutch are those used outdoors and with an internal combustion engine.
Inching Pedal – The inching pedal is usually operated by the left foot. Its purpose is to make a very slow and little movement for maneuvering with full engine power for lifting. An inching pedal is used commonly to maneuver forklifts in tight spaces or corridors.
Parking Brake – The forklift is equipped with such a brake and it works similarly in your car. It holds the forklift firmly when not in use. When parking on an inclined floor surface, engage the parking brake and block the wheel to make it more secure.
In another type of truck, such as the hydrostatic forklift, acceleration is done by pushing the pedal down, and the more the pedal is depressed, the faster the forklift moves; to put the machine to a halt/stop, the operator releases the accelerator pedal. There is no brake control in a hydrostatic truck.
In other types of hydrostatic forklifts, there are two accelerator pedals that act like directional controls. The first pedal when pushed moves the forklift forwards, and the other one moves the truck in reverse. The operator shifts his foot from pedal to pedal to drive the forklift in the desired direction.
Controls of Other Types of Forklifts
The type of truck discussed above is a standard counterbalance. Below are some of the forklifts commonly used in many workplaces. To know more about their controls, we put together below how they function:
Telescopic/Telehandler Forklift
- Steering mode - in a common telescopic truck, the mode can be set in two-wheel or in four-wheel or in crab-steer mode. There's an indicator in the front that shows the current mode.
- accelerator - it is self-explanatory, it accelerates the trucks when being driven on the road or in terrain.
- brake - Again, it is self-explanatory.
- inching pedal - its function, as its name implies, is to make the truck in a small increment when the operator is using the hydraulic levers.
- Hydraulic lever controls - there is a separate lever for raising/lowering/tilting the forks and another lever to extend the truck's boom. These controls are usually located on the right-hand side of the operator for better maneuverability of the load being carried.
- handbrake - parking brake is another term for this. It works the same as your car's handbrake. It put the machine in a firm stationary position.
- Forklift Horn - the horn is important since the machine can be driven on public roads or in high-foot traffic areas.
- level gauge - this gauge is located in the widescreen, its function find the right level when the hydraulic jacks are used to level the machine on the surface.
- overload warning device - this device prompts the operator that the load being lifted is overweight and above the limit of the truck's capacity. The device gives audible sounds to the operator to give a warning.
Reach Truck
- Steering wheel - for maneuvering and driving
- Joystick - see below what it does
- Deadman pedal - as its name implies, this pedal shut the engine off of the truck when the operator lifts his foor off on this control.
- Directional controls for forward and reverse travel
- Hydraulic controls raise of lower the mast (controlled by the joystick)
- Controls for tilt, extend/retract, and other functions such as side shift (controlled by the joystick)
Order Picker/Cherry Picker
- Deadman pedal
- Pallet clamp control pedal
- Inching Pedal - to move the machine in a minute distance
- hydraulic lever: To move the platform up or down
Side Loader Forklift
- Operator cab - this is located on the left, up front, for the operator to be able to have the best view in order to operate the truck
- Bed of the truck (also called the platform) - where the well and load are positioned at the side.
- Well - where the forks with scissor-like mechanisms are located.
- Steering wheel - to drive and maneuver the truck
- Hydraulic controls - its function is to lower the raise the forks; sometimes operated by a joystick, depending on the model, but most trucks have knobs instead of a joystick to move the forks up or down.
Rough Terrain
- Steering wheel - to maneuver the truck
- Horn - produces loud sound to warn pedestrian
- steering knob - to have a better hold of the steering wheel; prevents the operator's hands from slipping from the steering wheel.
- Accelerator pedal - for the acceleration of the vehicle
- Brake pedal - to stop the machine when in motion
- Gear shift - to shift to a different gear
- Clutch pedal - to shift gears to a higher or lower level
- Tilt lever - to tilt the forks when the load is being carried/lifted
- Lift lever - to raise or lower the forks to desired height
- Forward/reverse lever - not all rough terrains have this control, depending on the model, old ones have this.
- Parking brake - to prevent the truck from moving and keep it in a stationary position when parked; in other modern models, this control is push-button
Walkie/Pallet Jacks
- Handle - to push or pull the machine to desired location
- Ergonomic control - for forward and reverse travel
- Belly button reversing switch - this is a large red button at the handle to protect the operator from strong impact when reversing
- Electric lifting button - to raise or lower the forks; old models don't have this control; manual jacks don't have this.
- Warning light - to give visible red lights when the machine is being operated; to warn pedestrians around.
- Horn - a standard feature of all forklifts
After Learning the Forklift Controls, Are You Ready Taking Forklift Training?
I assume that you are planning to take forklift training that’s why you are learning the forklift controls. If that’s the case, then we can you help find the forklift training school where you can take the training and get certified operating the truck in no time. You will also know the step-by-step process for enrolling in forklift training. Likewise, we have answers to your most commonly asked questions about forklift training, just read topics or browse through the blog section.
On this website, we’ve prepared tutorials and a list of training schools specific to the location where you are to make everything convenient for you. Just browse the location at the left hand of the screen (if you are on a desktop computer) or in the lower portion of the screen (if you are on mobile).
Where Can You Learn How to Operate a Forklift?
If you’re a beginner who plans to operate a forklift as a career, there are several options you can go to:
Local Community College
Your local community college is one of the places where you can learn how to operate this equipment. They usually have a training schedule. The community college can be an ideal place to take the training not only because they have a lower cost but, in some circumstances, they offer it for free. If you short on budget, keep an eye on the schedule or make an inquiry with your local community college.
Equipment Rental Company
What I like about taking the forklift training at an equipment rental is that they have a wide range of forklift equipment. You have a variety of choices. If you want to choose a particular brand or model of forklift, the equipment rental company has it. Aside from that, they have a modern training facility and updated course curriculum that coheres to OSHA standards.
Heavy Equipment Training School
The heavy equipment training school has a wide range of training programs that cover forklifts and many types of heavy equipment such as tractors, loaders, dozers, etc. to prepare for a career in this field. If you’re serious about starting a profession in heavy equipment operation, find a school near you. Usually, you can start as an apprentice by applying to the union or begin an initial education by enrolling in a course.
Forklift Dealer
Forklift training can be given by the dealer. What I like about this is that the dealer has developed a training program suited for a specific type of forklift you want to get certified. The dealer has a highly trained instructor who knows different forklift equipment very well.
Tips on How to Drive a Forklift Safely
Having knowledge of driving a forklift safely can prevent accidents in the workplace. Below are some of the important tips you can employ, you may have heard or known these but still they’re not obsolete.
- First and foremost, the operator must be trained and certified first before operating this machine - The forklift training course should be specific to the type of forklift the operator is intending to operate. Taking the course and getting certified only takes a small amount of time to complete and a little investment to spend. Being certified has a lot of advantages.
- Appropriate clothing must be worn - PPEs such as a hard hat, luminous safety vest, steel-toed shoes, and eye protection are important especially when the environment is hazardous. Any loose clothing is not allowed as it can snag with the moving mechanism of the forklift.
- Pre-operational inspection must be performed – the daily inspection checklist must be updated to make sure that the forklift is in good running condition. The inspection involves checking brakes and hydraulic fluids, seeing if the warning devices and lights are functioning and ensuring the tires are not worn out. The inspection checklist has the details of all things to check. Any fault should be reported to the superior for immediate corrective action.
- The forklift should be fully charged (if it’s electric) or has enough fuel (if it’s gas or LPG-powered) - If the truck has not enough charge or fuel during operation, it could stop at any time or the truck’s lifting capacity could considerably decrease. What if the operator is lifting a 1-ton load when the truck suddenly stops because of insufficient fuel? This is when a serious accident could happen.
- Never lift a load that is beyond the lifting capacity – know the capacity of the forklift on the data plate, it is usually attached to the machine. It indicates all relevant information such as the model, year, manufacturer, capacity, fuel type, etc. Please do remember that lifting a load that is well beyond the capacity could cause a tip-over. Overloading is one of the common unsafe practices forklift operators do we’ve observed over the years in this business.
- When lifting, make sure the loads are evenly balanced and distributed – proper weight distribution is the key to making the load secure during transport. When loading the goods, the heaviest ones should be as close to the truck’s mast. One important piece of advice when loading large rectangular boxes is that the boxes should be arranged widthwise and not the other way around, the idea is to prevent the load center from shifting forward which could cause the forklift to tip over.
- Refueling or recharging must be performed in a well-ventilated location - Many of us may perceive refueling/recharging a simple task to do but make no mistake. It is one of the most hazardous things you do with a forklift. To avoid an accident during this activity, make sure the forklift is NOT running as it has the probability to cause ignition, and that any naked lights and smoking are strictly prohibited in the refueling location. When recharging an electric forklift, please remember that recharging should be done only when the charge capacity reaches below 30%. Avoid over and undercharging the forklift battery as it shortens its lifespan. The charging facility must be equipped with first-aid devices and a wash station in case the battery acid comes in contact with the eyes or skin.
- Park the forklift in a designated area – when the work shift ends, park the forklift in a designated location, the company usually assigned a place for this. When shutting down the truck, lower the forks touching the ground and that the parking brake is pressed before leaving. Do not leave the key in the ignition. Don’t park the equipment near the emergency door or exit or in the fire lane as it can block the movement of the vehicle in and out of the premises.
What Is Forklift Training and Why You Need It
If you work in a warehouse or are thinking about pursuing a career in warehousing, then you've probably heard of forklift training. But what is forklift training and why do you need it? Forklift training is a type of certification that allows you to operate a forklift. This certification is typically obtained through a forklift training course, which can be completed in a few days.
Anyone who intends to operate a forklift truck should have this certification. Certification ensures that you have the proper training and knowledge to operate a forklift safely. Without certification, you could put yourself and others at risk of injury.
So, if you're interested in pursuing a career in warehousing or are already working in a warehouse, be sure to get forklift training. It could save your life.
The Training Should Be Specific to the Type of Forklift an Operator Wants to Have Training
As we discussed in this article, every type of forklift has its operational controls; If you are certified in operating counterbalance, you may think that you can operate a rough terrain (for example), but you're wrong. You need to take a separate training course for rough terrain for you to be able to operate this truck legally.
In addition to this, since every type of forklift has its own intended purpose, the training should tackle topics on this. If you need more specialized training, such as training on how to use a particular type of forklift or how to operate a forklift in a specific type of environment, the course should be specific.
The training helps ensure that employees who operate forklifts are properly trained and knowledgeable about the equipment. The training can help improve workplace safety by reducing the risk of accidents and injuries. It can help improve productivity by teaching employees how to properly use the equipment. Finally, forklift training can help reduce operating costs by teaching employees how to properly maintain and care for the equipment.
What is the Process of Forklift Training?
Forklift training is the process of teaching employees how to safely operate a forklift. This training is important because it can help prevent accidents and injuries.
The first step in forklift training is to learn the basic controls of the forklift. This includes understanding how to start and stop the machine, how to steer, and how to operate the forks.
Next, employees should be taught how to safely load and unload materials. This includes understanding how to properly position the forks, how to secure the load, and how to avoid tipping the forklift.
Finally, employees should be taught how to perform basic maintenance on the forklift. This includes checking the fluid levels, inspecting the tires, and changing the batteries.
Forklift training is an important part of keeping employees safe and preventing accidents. By taking the time to learn the proper operation and maintenance of forklifts, employers can help create a safer workplace for everyone.
Where Can You Take a Course?
Forklift training comes in many forms, but the most common are classroom-based instruction, on-the-job training, and online courses. Classroom-based instruction is typically done at a forklift training school, and it covers the basics of forklift operation and safety. On-the-job training is usually done at the workplace, and it covers the specific procedures and protocols that are unique to that company. Online courses are a convenient way to get forklift training, and they often offer more flexibility than classroom-based instruction.
Forklift training is important because it helps operators learn how to safely and effectively use these powerful machines. Forklifts can be dangerous if they are not used properly, and accidents can occur if operators are not properly trained. Forklift training can help operators learn the proper way to operate a forklift, and it can also help them understand the importance of safety.
What are the Locations for Forklift Training?
There are many locations for forklift training. Some of these locations are online, while others are in person. You can find forklift training at many community colleges, as well as some private companies.
Forklift training is important because it teaches you how to safely operate a forklift and how it function using the different controls. Forklifts are powerful machines, and if used improperly, they can cause serious injuries. Forklift training will teach you how to inspect your forklift before use, how to properly load and unload it, and how to operate it in tight spaces.
Forklift training is usually not very expensive, and it is a worthwhile investment if you plan on operating a forklift on a regular basis. If you are unsure of where to find forklift training, your local chamber of commerce or business association may be able to point you in the right direction.
What are the Training Providers?
Forklift training providers offer certification courses that teach individuals how to safely and efficiently operate a forklift. This type of training is important for anyone who plans on operating a forklift, as it can help to prevent accidents and injuries.
There are a variety of forklift training providers available, so it is important to do some research in order to find the best provider for your needs. Some things to consider when choosing a provider include the type of training offered, the price of the course, and the company’s reputation.
Once you have found a reputable forklift training provider, you will need to complete a certification course. This course will teach you the basics of forklift operation, including how to safely lift and move heavy loads. After successfully completing the course, you will be able to operate a forklift in a variety of settings.
Some Safety Precautions When Operating These Machines
Forklifts are an essential piece of equipment in many warehouses and factories, but they can be dangerous if not used properly. It's important to understand the controls of a forklift before operating one. The controls of a forklift are relatively simple, but it's still important to take the time to learn them. In this blog post, we'll go over the basics of forklift controls so that you can be safe and efficient when operating one.
Forklifts are powered industrial trucks that are used to move materials in a variety of settings. They are commonly used in warehouses, factories, and construction sites. Forklifts can be powered by gasoline, diesel, or electricity.
Operating a forklift requires a detailed understanding of the machine's controls. The operator must be able to safely move the load without tipping it over. The forklift's capacity must be taken into account when moving the load.
Working with a forklift can be hazardous. The operator must be aware of potential hazards, such as pedestrians and other vehicles. Forklift training is essential to ensure that the operator is properly trained to safely operate the machine.
To Wrap This Up
You can ask your coworkers or someone who is trained to operate a forklift to show you these forklift controls. You can sit beside him as he teaches you where the controls are in the forklift and its individual function.
After understanding each control and its individual function, you can practice driving the forklift in an open area where there are no people or something you can bump into.
The best way to learn to drive a forklift is to do it in actuality with someone who can teach you. Sit in a forklift, and get a good sense of how the forklift controls work. After that, you are on your way driving solo.
Image Attribution: By U.S. National Guard photo by Lt. Col. James Freehart/Released (https://www.dvidshub.net/image/1673683) [Public domain], via Wikimedia Commons
